Staple set brushes feature a series of individually grouped filaments, known as tufts, secured into a block of wood or plastic. This is a very common style of brush, but with our unique processes we can easily manufacture custom sizes and patterns. When we manufacture a staple set brush, we first manufacture or obtain the blocks. Custom sizes and shapes can be made with CNC equipment or sometimes the blocks can be injection molded. A pattern of holes is drilled into the blocks, then the tufts of fill material are secured into each hole using a staple.
Your options are virtually unlimited considering Precision Brush can customize the materials, the tuft pattern and the hole sizes to obtain the ideal brush density for your specific application.