Staple set block brushes are created using a block that has holes drilled into it in a particular pattern (determined by the requirements of the application). Filaments are stuffed into those holes in a U shape, and there is a staple that goes over the bottom of the folded filaments securing the filaments to the block.
A small quantity of these specialty brushes may be crafted by hand at our custom brush manufacturing facilities, and we can use our automated manufacturing equipment to produce large quantities, as well.
Wherever a unique filament pattern or core material is required, or when metal channel strip brush can’t be used, a staple set block brush can be the perfect choice. Other specialty brush uses might include a need for filament on more than one side of the block for unique cleaning applications. You can even make a brush with a single tuft, a single row or multiple rows as you require for your brushing applications.
Staple set block brushes can be used to cover a large area unlike Straight metal channel strip brushes which generally cover a line of space. Staple set block brushes can be used to support or clean broader product areas for brushing, holding or to slide parts easily without scratching.
As with metal channel brushes, there are countless industrial brush and customized brush applications. They are used in nearly every industry. Your imagination is the limit; our brushes can be customized in nearly any iteration.
Start your custom brush design now by completing the form below. If you’d like support from one of our experts, just give us a call.